Study on the Separation Mechanism of Walnut Shell Kernels on Different Inclined Vibrating Screens

The separation of walnut kernels from shells is a crucial step in walnut processing. Pneumatic sorting is the mainstream method. However, due to the overlapping suspension speeds of half-shells and eighth-shells, complete separation was not achieved. This paper proposes using a toothed vibrating screen to separate the two. Using EDEM to simulate and analyze the motion forms, collision processes, and stress conditions of walnut shells and kernels on the vibrating screen, the effectiveness of this method was demonstrated, and the mechanisms of shell–kernel retention and loss during the separation process were revealed. Results indicate that 1/8 kernels, being smaller, easily fall into tooth grooves and move upward step by step under the excitation force during reciprocating vibration. The 1/2 shells, being larger, are difficult to fall into the teeth grooves, and their smooth surfaces cause them to slide easily, moving downward continuously under the action of reciprocating vibration and gravity. Using the cleaning rate and loss rate as evaluation indicators, it was found that as the inclination angle of the vibrating screen increased step by step, the cleaning rate consistently increased monotonously. The loss rate initially rose slowly, then surged sharply after reaching 22°, at which point the loss rate was at its lowest, around 10%, and the cleaning rate was at its maximum, at 95%. The shortest retention time of walnut shells on the screen is 2.85 s, and the longest is 10.6 s, with the number of collisions being 458 and 2619, respectively; the collisions between the shells and the kernels account for 51.8%. The failure to thoroughly separate is due to the shell and kernel entangling within the separation area, making it impossible to segregate them. They enter the opposite region, collide, and cause loss and retention phenomena.