Research on master cylinder pressure control of vehicle brake-by-wire system based on cascade-active disturbance rejection control algorithm

The brake-by-wire (BBW) system is the core component of new energy vehicles and intelligent vehicles, and the pressure construction speed of the main cylinder of the braking system is a key indicator affecting the braking response and safety. In this paper, the Electronic Hydraulic Pumping system is taken as the research object, the hydraulic braking system model is constructed, and the corresponding characteristics of brake pedal force and brake pressure are analyzed in detail, aiming to improve the pressure-building speed and reduce steady-state error, A new brake-assisted motor control strategy based on cascade-active disturbance rejection control algorithm was proposed, and the advantages of the strategy compared with the traditional PID control method were compared through simulation experiments on the pressure response performance of the master cylinder. Finally, the bench test of the electronic hydraulic braking system was designed, and the test conditions of 1.14, 7.41, and 9.62 MPa were used as the test conditions to complete the test verification of the new control strategy. The results show that compared with the traditional PID control, the braking pressure response speed of the electro-hydraulic braking system using cascade-active disturbance rejection control algorithm is increased by 13.3%, and the steady-state error is reduced by more than 50%.

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Publication Details

Journal
Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering
Published
2025-11-20
DOI
https://doi.org/10.1177/09544070251393316
Primary Topic
Vehicle Dynamics and Control Systems
Type
article
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article

Research on master cylinder pressure control of vehicle brake-by-wire system based on cascade-active disturbance rejection control algorithm

Jingang Liu, Renbin Yan, Jianjun Huang, Ping Tan et al.
Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering
Vehicle Dynamics and Control Systems
article

Research on master cylinder pressure control of vehicle brake-by-wire system based on cascade-active disturbance rejection control algorithm

Jingang Liu, Renbin Yan, Jianjun Huang, Ping Tan, Ge Liu, Bing Fu
article en

Abstract

The brake-by-wire (BBW) system is the core component of new energy vehicles and intelligent vehicles, and the pressure construction speed of the main cylinder of the braking system is a key indicator affecting the braking response and safety. In this paper, the Electronic Hydraulic Pumping system is taken as the research object, the hydraulic braking system model is constructed, and the corresponding characteristics of brake pedal force and brake pressure are analyzed in detail, aiming to improve the pressure-building speed and reduce steady-state error, A new brake-assisted motor control strategy based on cascade-active disturbance rejection control algorithm was proposed, and the advantages of the strategy compared with the traditional PID control method were compared through simulation experiments on the pressure response performance of the master cylinder. Finally, the bench test of the electronic hydraulic braking system was designed, and the test conditions of 1.14, 7.41, and 9.62 MPa were used as the test conditions to complete the test verification of the new control strategy. The results show that compared with the traditional PID control, the braking pressure response speed of the electro-hydraulic braking system using cascade-active disturbance rejection control algorithm is increased by 13.3%, and the steady-state error is reduced by more than 50%.

Proceedings of the Institution of Mechanical Engineers Part D Journal of Automobile Engineering
Harbin Engineering University (CN), Hunan Institute of Engineering (CN), China North Industries Group Corporation (China) (CN), Jiangnan Industry Group (China) (CN), Xiangtan University (CN)
Openalex Percentile: Top 62%
Vehicle Dynamics and Control Systems
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