Selection of Binder Materials for the Production of Extruded Briquettes

This study presents the results of a comprehensive study on various agglomeration methods and binder types for producing briquettes from raw materials. Also, this research focuses on one of the major issues in the production of extrusion briquettes, namely their mechanical strength during handling, transportation, and water exposure. Laboratory experiments were conducted to identify the most suitable binding agents, followed by industrial-scale trials of several formulations. The paper also includes the results of pilot-scale tests. Four types of binders were examined: bentonite, TD 021.005.BS, TD 000.411.BS, and TD 000.414.BS. The strength characteristics of the briquettes were evaluated in accordance with the relevant GOST standards: GOST 21289-75 for hot strength, GOST 25471-82 for drop strength, and GOST 15137-77 for impact and abrasion resistance. The findings indicate that, from a technological perspective, the most efficient binder for briquette production is TD 021.005.BS, when applied within the range of 2.5–3%. Notably, briquettes produced with this binder demonstrate superior moisture resistance compared to other formulations. After 24 h of immersion in water, they retained their original shape and structural integrity, confirming the binder’s high effectiveness for industrial applications.

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Publication Details

Journal
Processes
Published
2025-11-20
DOI
https://doi.org/10.3390/pr13113742
Primary Topic
Granular flow and fluidized beds
Type
article
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article

Selection of Binder Materials for the Production of Extruded Briquettes

Yerlan Zhumagaliyev, Yerbol Shabanov, Albina Yersaiynova, Nursultan Ulmaganbetov et al.
Processes
Granular flow and fluidized beds
article

Selection of Binder Materials for the Production of Extruded Briquettes

Yerlan Zhumagaliyev, Yerbol Shabanov, Albina Yersaiynova, Nursultan Ulmaganbetov, М. С. Алмагамбетов, Nurzhan Kairakbaev
article en

Abstract

This study presents the results of a comprehensive study on various agglomeration methods and binder types for producing briquettes from raw materials. Also, this research focuses on one of the major issues in the production of extrusion briquettes, namely their mechanical strength during handling, transportation, and water exposure. Laboratory experiments were conducted to identify the most suitable binding agents, followed by industrial-scale trials of several formulations. The paper also includes the results of pilot-scale tests. Four types of binders were examined: bentonite, TD 021.005.BS, TD 000.411.BS, and TD 000.414.BS. The strength characteristics of the briquettes were evaluated in accordance with the relevant GOST standards: GOST 21289-75 for hot strength, GOST 25471-82 for drop strength, and GOST 15137-77 for impact and abrasion resistance. The findings indicate that, from a technological perspective, the most efficient binder for briquette production is TD 021.005.BS, when applied within the range of 2.5–3%. Notably, briquettes produced with this binder demonstrate superior moisture resistance compared to other formulations. After 24 h of immersion in water, they retained their original shape and structural integrity, confirming the binder’s high effectiveness for industrial applications.

ProcessesVol. 13(11)
Satbayev University (KZ), Aktobe Regional State University named after K.Zhubanov (KZ), Institute of Metallurgy (RU)
Openalex Percentile: Top 63%
Granular flow and fluidized beds
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Selection of Binder Materials for the Production of Extruded Briquettes — Yerlan Zhumagaliyev, Yerbol Shabanov, et al. · Processes (2025) | TGRS Research Map | TGRS