Numerical study of corrosion in high pressure vent pipelines at high sulfur natural gas stations considering liquid phase accumulation and erosion

In high-sulfur natural gas stations, vent pipelines, especially at their elbows, experience acidic corrosion and erosion, which affects the safety of the pipelines. On-site wall thickness measurements of pipelines are empirical and random, failing to provide a comprehensive and accurate reflection of the corrosion status of the entire vent pipeline. This study used computational fluid dynamics (CFD) to simulate an actual high-pressure vent pipeline. By analyzing the flow field distribution, the location of liquid phase accumulation was determined, and the areas of severe erosion were identified. This information can provide a basis for selecting reasonable corrosion measurement points on-site.

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Publication Details

Journal
Frontiers in Materials
Published
2025-11-20
DOI
https://doi.org/10.3389/fmats.2025.1713051
Primary Topic
Erosion and Abrasive Machining
Type
article
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Numerical study of corrosion in high pressure vent pipelines at high sulfur natural gas stations considering liquid phase accumulation and erosion

Yihong Liao, Dongxing Du, Lingye Tan, Liang Zhang et al.
Frontiers in Materials
Erosion and Abrasive Machining
article

Numerical study of corrosion in high pressure vent pipelines at high sulfur natural gas stations considering liquid phase accumulation and erosion

Yihong Liao, Dongxing Du, Lingye Tan, Liang Zhang, Jing Li, Jun Shen, Xingyu Zhu
article en

Abstract

In high-sulfur natural gas stations, vent pipelines, especially at their elbows, experience acidic corrosion and erosion, which affects the safety of the pipelines. On-site wall thickness measurements of pipelines are empirical and random, failing to provide a comprehensive and accurate reflection of the corrosion status of the entire vent pipeline. This study used computational fluid dynamics (CFD) to simulate an actual high-pressure vent pipeline. By analyzing the flow field distribution, the location of liquid phase accumulation was determined, and the areas of severe erosion were identified. This information can provide a basis for selecting reasonable corrosion measurement points on-site.

Frontiers in MaterialsVol. 12
Southwest Petroleum University (CN), PetroChina Southwest Oil and Gas Field Company (China)
Openalex Percentile: Top 80%
Erosion and Abrasive Machining
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