Optimization of a Low-Loss Peanut Mechanized Shelling Technology Based on Moisture Content, Flexible Materials, and Key Operating Parameters

In order to address the problems of high mechanical damage rate (MDR) and poor variety adaptability in mechanical peanut shelling, this paper improves a small, flexible arc-plates drum–circular grid bar concave screen-type peanut-shelling device. Firstly, by combining the Hertz theory and the Weibull distribution model, the shelling and separation models of drums of rigid rods and flexible arc-plates were established. Through comparative analysis, it was verified that the latter has a lower MDR and energy consumption and has excellent shelling performance. Then, through single-factor experiments and an Analysis of Variance (ANOVA), the influence laws of peanut moisture content, drum speed, shelling spacing, and hardness of flexible material (silicone) on the MDR and shelling efficiency (SE) were explored. Subsequently, Box–Behnken’s four-factor three-level regression experiments were carried out, and the optimal shelling operation parameters were obtained by using the response surface multi-objective optimization method (RSM) and verified experiments. The results show that when moisture content is 11%, drum speed is 227 rpm, shelling spacing is 24 mm, and silicone hardness is 40 HA, the kernel’s MDR after shelling is 4.73%, which is reduced by 5.51% and the SE is 95.21%, which is increased by 3%. The R2 and the Root Mean Square Error (RMSE) of the actual value versus the predicted value of the model were 0.9921, 0.9624, 7.99 × 10−2, and 3.1 × 10−3, respectively. The relevant research provides references for reducing losses, improving quality, and applying new materials for components in mechanical peanut shelling.

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Publication Details

Journal
Agriculture
Published
2025-11-14
DOI
https://doi.org/10.3390/agriculture15222365
Primary Topic
Agricultural Engineering and Mechanization
Type
article
Field-Weighted Citation Impact
0.00

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article

Optimization of a Low-Loss Peanut Mechanized Shelling Technology Based on Moisture Content, Flexible Materials, and Key Operating Parameters

Chenyang Sun, Minji Liu, Zhichao Hu, Jiyou An et al.
Agriculture
Agricultural Engineering and Mechanization
article

Optimization of a Low-Loss Peanut Mechanized Shelling Technology Based on Moisture Content, Flexible Materials, and Key Operating Parameters

Chenyang Sun, Minji Liu, Zhichao Hu, Jiyou An, Huanxiong Xie, Tao Liu, Xuan Liao, Jiannan Wang, Yi Shen, Hai Wei
article en

Abstract

In order to address the problems of high mechanical damage rate (MDR) and poor variety adaptability in mechanical peanut shelling, this paper improves a small, flexible arc-plates drum–circular grid bar concave screen-type peanut-shelling device. Firstly, by combining the Hertz theory and the Weibull distribution model, the shelling and separation models of drums of rigid rods and flexible arc-plates were established. Through comparative analysis, it was verified that the latter has a lower MDR and energy consumption and has excellent shelling performance. Then, through single-factor experiments and an Analysis of Variance (ANOVA), the influence laws of peanut moisture content, drum speed, shelling spacing, and hardness of flexible material (silicone) on the MDR and shelling efficiency (SE) were explored. Subsequently, Box–Behnken’s four-factor three-level regression experiments were carried out, and the optimal shelling operation parameters were obtained by using the response surface multi-objective optimization method (RSM) and verified experiments. The results show that when moisture content is 11%, drum speed is 227 rpm, shelling spacing is 24 mm, and silicone hardness is 40 HA, the kernel’s MDR after shelling is 4.73%, which is reduced by 5.51% and the SE is 95.21%, which is increased by 3%. The R2 and the Root Mean Square Error (RMSE) of the actual value versus the predicted value of the model were 0.9921, 0.9624, 7.99 × 10−2, and 3.1 × 10−3, respectively. The relevant research provides references for reducing losses, improving quality, and applying new materials for components in mechanical peanut shelling.

AgricultureVol. 15(22)
Jiangsu Academy of Agricultural Sciences (CN), Chinese Academy of Agricultural Sciences (CN), Ministry of Agriculture and Rural Affairs (CN), Nanjing Institute of Agricultural Mechanization (CN)
Chinese Academy of Agricultural Sciences
Openalex Percentile: Top 64%
Agricultural Engineering and Mechanization
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