Multifunctional Carbon Fiber–Nanotube Frameworks for Safe, Recyclable, High‐Performance Lithium‐Ion Batteries
ABSTRACT This study introduces a multifunctional carbon fiber–carbon nanotube (CFCNT) architecture as a lightweight, thermally stable, and recyclable current collector for lithium‐ion batteries (LIBs). Compatible with both graphite anodes and LiFePO 4 cathodes, the CFCNT platform reduces collector mass to 4.4 mg/cm 2 —substantially lower than conventional copper (10.1 mg/cm 2 ) and aluminum (5.1 mg/cm 2 ) while enhancing electrical conductivity and interfacial stability. Full pouch cells employing CFCNT collectors achieve an initial capacity of 153 mAh/g and retain 126 mAh/g after 150 cycles (0.11% fade per cycle), with > 91% coulombic efficiency. Safety testing reveals minimal thermal response (< 2°C rise) during nail penetration, underscoring robust mechanical and electrochemical resilience. Critically, the architecture enables direct recovery and reuse of electrodes and current collectors, supporting a closed‐loop recycling strategy. These results position CFCNT collectors as a viable pathway toward safer, high‐performance, and circular energy storage technologies.
Authors
- Daragh Byrne (ORCID: https://orcid.org/0000-0002-2040-9765)
- Mohini Sain (ORCID: https://orcid.org/0000-0003-0808-271X)
- Ritu Malik (ORCID: https://orcid.org/0000-0001-8266-510X)
- Vijay K. Tomer (ORCID: https://orcid.org/0000-0002-4368-9149)
Institutions
- University of Toronto (CA)
- Ford Motor Company (Canada) (CA)
Publication Details
- Journal
- Battery energy
- Published
- 2025-11-14
- DOI
- https://doi.org/10.1002/bte2.20250061
- Citations
- 1
- Primary Topic
- Advancements in Battery Materials
- Type
- article
- Field-Weighted Citation Impact
- 0.73
Funders
- Ford Motor Company
- Mitacs