Open source pressure vessel blowdown modeling under partial phase equilibrium

Abstract The rapid depressurization of pressure vessels containing hazardous substances in chemical plants, known as blowdown, is a critical process for ensuring plant safety. Blowdown significantly reduces the inventory as well as duration and rate of potential leaks, thereby mitigating the risks of escalation, fire, and explosion. In the present paper we propose a rigorous model for simulating the blowdown process, taking both real gas behavior, heat transport from the surroundings and the vessel wall as well as non‐equilibrium between vapor and liquid phase into account. The model is compared against well‐known experiments performed at Imperial College and Spadeadam test facility, which has been used extensively for the validation and benchmark of numerous academic and commercial codes with similar capabilities as the present model. The experimental validation of the developed model show good predictive capability and that the model captures both measured pressure, phase temperatures as well as predicted wall temperatures with adequate accuracy, both for single phase and condensing conditions.

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Publication Details

Journal
Process Safety Progress
Published
2025-11-14
DOI
https://doi.org/10.1002/prs.70035
Primary Topic
Wind and Air Flow Studies
Type
article
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article

Open source pressure vessel blowdown modeling under partial phase equilibrium

Carsten Stegelmann, Anders Andreasen
Process Safety Progress
Wind and Air Flow Studies
article

Open source pressure vessel blowdown modeling under partial phase equilibrium

Carsten Stegelmann, Anders Andreasen
article en

Abstract

Abstract The rapid depressurization of pressure vessels containing hazardous substances in chemical plants, known as blowdown, is a critical process for ensuring plant safety. Blowdown significantly reduces the inventory as well as duration and rate of potential leaks, thereby mitigating the risks of escalation, fire, and explosion. In the present paper we propose a rigorous model for simulating the blowdown process, taking both real gas behavior, heat transport from the surroundings and the vessel wall as well as non‐equilibrium between vapor and liquid phase into account. The model is compared against well‐known experiments performed at Imperial College and Spadeadam test facility, which has been used extensively for the validation and benchmark of numerous academic and commercial codes with similar capabilities as the present model. The experimental validation of the developed model show good predictive capability and that the model captures both measured pressure, phase temperatures as well as predicted wall temperatures with adequate accuracy, both for single phase and condensing conditions.

Process Safety ProgressVol. 45(1)
Hospital South West Jutland (DK), Business Academy SouthWest (DK)
Openalex Percentile: Top 68%
Wind and Air Flow Studies
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