Design and Agronomic Experiment of an Automatic Row-Following Device for Subsurface Crop Harvesters

To address the issues of high labor intensity, high missed harvest rates, and high damage rates associated with traditional subsurface crop harvesters, this paper takes carrots as the research object and designs an automatic row-following device based on collaborative perception and intelligent control. Firstly, the physical characteristic parameters and planting agronomic requirements of carrots in a harvest period were systematically measured and analyzed, and a collaborative control architecture with ‘lateral row-following and longitudinal profiling’ as the core was established. The architecture was composed of a lateral detection mechanism and a ridge surface floating detection mechanism. Building on this, this paper designed a control system with a STC12C5A60S2 single-chip microcomputer as the control core and a fusion fuzzy PID algorithm. By collaboratively driving the lateral and vertical stepper motors, the system achieved a precise control of the digging device’s position and posture, significantly improving the response speed and control stability under complex ridge conditions. Through the simulation of SolidWorks (2019) and RecurDyn (2023), the structural reliability and dynamic profiling effect of key components were validated from both static and dynamic perspectives, respectively. The parameter optimization results based on the response surface method show that the lateral motor speed and the forward speed are the dominant factors affecting the lateral accuracy and the vertical accuracy, respectively. Under the optimal parameter combination, the mean lateral deviation of the device measured in the field test was 1.118 cm, and the standard deviation was 0.257 cm. The mean vertical deviation is 0.986 cm, and the standard deviation is 0.016 cm. This study provides a feasible technical solution for the mechanized agronomic operation of carrots and other subsurface crops.