Gas diffusion electrodes enable enhanced energy efficiency of electrochemical CO2 reduction in natural brine-inspired electrolytes

A circular economy demands efficient conversion of carbon dioxide (CO 2 ) into valuable chemicals including C 1 -compounds like formate as building blocks for chemical production. The electrochemical CO 2 reduction reaction (eCO 2 RR) in aqueous solutions is a promising approach, being limited by low CO 2 solubility that restricts reaction rates and energy efficiency. In this study, we systematically investigated eCO 2 RR to formate using gas diffusion electrodes (GDEs) in electrolyte solutions with moderate (3 % w/v), high (10 % w/v), and hypersaline (17 % w/v) NaCl concentrations, representing natural saline water bodies. Notably, the presence of NaCl did not affect eCO 2 RR performance showing stable formate production rates of 1.30 ± 0.13 mmol L −1 h −1 cm −2 at a current density of 50 mA cm −2 across all salinities. Coulombic efficiencies ( CE ) for formate were similar across salinities starting at 80–90 % at 30 min and decreasing to ∼70 % after 120 min. Despite an expected ∼50 % decrease in CO₂ solubility with increasing salinity, GDEs ensured efficient CO₂ supply, preventing major performance losses. High salt electrolytes improved performance mainly by increasing electrolytic conductivity; however, benefits may also originate from an alternative anodic reaction, namely the chlorine evolution reaction (CER) instead of the oxygen evolution reaction (OER). At 17 % w/v NaCl, cell voltage decreased by 50.0 % and energy efficiency improved by up to 194.6 % when compared to sodium phosphate buffer, assuming CER was dominant. These findings indicate that the selection of anodic reaction is decisively influencing the energy efficiency of the eCO₂RR in saline electrolytes. Thus, we suggest that saline or brackish water can be sourced as electrolyte solutions for eCO 2 RR, offering a path towards large-scale carbon capture and utilization. • Selectivity of eCO 2 RR to formate was unaffected across 3–17 % NaCl salinity. • High salinity did not limit CO 2 availability due to effective gas handling by GDEs. • Cell voltage was reduced by 50.0 %, and energy efficiency increased by 194.6 % under 17 % NaCl salinity. • Chlorine evolution outperformed oxygen evolution due to higher solubility and reactive absorption.

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Publication Details

Journal
Journal of CO2 Utilization
Published
2025-11-14
DOI
https://doi.org/10.1016/j.jcou.2025.103268
Citations
1
Primary Topic
CO2 Reduction Techniques and Catalysts
Type
article
Field-Weighted Citation Impact
0.36
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article

Gas diffusion electrodes enable enhanced energy efficiency of electrochemical CO2 reduction in natural brine-inspired electrolytes

Markus Stöckl, Falk Harnisch, Paniz Izadi, Aykut Kas et al.
1 citations
Journal of CO2 Utilization
CO2 Reduction Techniques and Catalysts
0.36
article

Gas diffusion electrodes enable enhanced energy efficiency of electrochemical CO2 reduction in natural brine-inspired electrolytes

Markus Stöckl, Falk Harnisch, Paniz Izadi, Aykut Kas, Ida Dinges
article en
1 citations

Abstract

A circular economy demands efficient conversion of carbon dioxide (CO 2 ) into valuable chemicals including C 1 -compounds like formate as building blocks for chemical production. The electrochemical CO 2 reduction reaction (eCO 2 RR) in aqueous solutions is a promising approach, being limited by low CO 2 solubility that restricts reaction rates and energy efficiency. In this study, we systematically investigated eCO 2 RR to formate using gas diffusion electrodes (GDEs) in electrolyte solutions with moderate (3 % w/v), high (10 % w/v), and hypersaline (17 % w/v) NaCl concentrations, representing natural saline water bodies. Notably, the presence of NaCl did not affect eCO 2 RR performance showing stable formate production rates of 1.30 ± 0.13 mmol L −1 h −1 cm −2 at a current density of 50 mA cm −2 across all salinities. Coulombic efficiencies ( CE ) for formate were similar across salinities starting at 80–90 % at 30 min and decreasing to ∼70 % after 120 min. Despite an expected ∼50 % decrease in CO₂ solubility with increasing salinity, GDEs ensured efficient CO₂ supply, preventing major performance losses. High salt electrolytes improved performance mainly by increasing electrolytic conductivity; however, benefits may also originate from an alternative anodic reaction, namely the chlorine evolution reaction (CER) instead of the oxygen evolution reaction (OER). At 17 % w/v NaCl, cell voltage decreased by 50.0 % and energy efficiency improved by up to 194.6 % when compared to sodium phosphate buffer, assuming CER was dominant. These findings indicate that the selection of anodic reaction is decisively influencing the energy efficiency of the eCO₂RR in saline electrolytes. Thus, we suggest that saline or brackish water can be sourced as electrolyte solutions for eCO 2 RR, offering a path towards large-scale carbon capture and utilization. • Selectivity of eCO 2 RR to formate was unaffected across 3–17 % NaCl salinity. • High salinity did not limit CO 2 availability due to effective gas handling by GDEs. • Cell voltage was reduced by 50.0 %, and energy efficiency increased by 194.6 % under 17 % NaCl salinity. • Chlorine evolution outperformed oxygen evolution due to higher solubility and reactive absorption.

Journal of CO2 UtilizationVol. 102
Helmholtz Centre for Environmental Research (DE), Society for Chemical Engineering and Biotechnology (DE)
Openalex Percentile: Top 36%
CO2 Reduction Techniques and Catalysts
0.36
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