Design of an extreme ultraviolet lithography objective system based on off-axis conic surfaces including a starting point and visualized full-field aberration correction

In this paper, we propose a design method for an extreme ultraviolet lithography (EUVL) objective system based on off-axis conic surfaces and a visualized full-field aberration correction derived from nodal aberration theory. We divide the entire system into three groups with different combinations of off-axis conic surfaces. A starting point with no ray obstruction and zero image telecentricity is established by ideal object-image transformation with off-axis conic surfaces for each group. By analyzing the relationships between specific freeform terms and primary aberrations, targeted terms are utilized to efficiently correct aberrations. Then, an EUVL objective system with a NA of 0.33 is designed. The maximum RMS wavefront error is 0.015 λ, and the average RMS wavefront error is smaller than 0.01 λ. The EUVL objective system can maintain performance with relaxed tolerance requirements, with 97% of the cases exhibiting RMS wavefront error below 0.03 λ. This study provides an EUVL objective system that achieves both high optical performance and good manufacturability, providing a valuable reference for the design and optimization of multi-mirror optical systems.

Authors

Publication Details

Journal
Optics Express
Published
2025-11-13
DOI
https://doi.org/10.1364/oe.579983
Primary Topic
Advancements in Photolithography Techniques
Type
article
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article

Design of an extreme ultraviolet lithography objective system based on off-axis conic surfaces including a starting point and visualized full-field aberration correction

Yongning Zou, Zhenyan Guo, Qun Xing Yuan, Ningyan Xu et al.
Optics Express
Advancements in Photolithography Techniques
article

Design of an extreme ultraviolet lithography objective system based on off-axis conic surfaces including a starting point and visualized full-field aberration correction

Yongning Zou, Zhenyan Guo, Qun Xing Yuan, Ningyan Xu, Zhishan Gao
article en

Abstract

In this paper, we propose a design method for an extreme ultraviolet lithography (EUVL) objective system based on off-axis conic surfaces and a visualized full-field aberration correction derived from nodal aberration theory. We divide the entire system into three groups with different combinations of off-axis conic surfaces. A starting point with no ray obstruction and zero image telecentricity is established by ideal object-image transformation with off-axis conic surfaces for each group. By analyzing the relationships between specific freeform terms and primary aberrations, targeted terms are utilized to efficiently correct aberrations. Then, an EUVL objective system with a NA of 0.33 is designed. The maximum RMS wavefront error is 0.015 λ, and the average RMS wavefront error is smaller than 0.01 λ. The EUVL objective system can maintain performance with relaxed tolerance requirements, with 97% of the cases exhibiting RMS wavefront error below 0.03 λ. This study provides an EUVL objective system that achieves both high optical performance and good manufacturability, providing a valuable reference for the design and optimization of multi-mirror optical systems.

Optics ExpressVol. 33(24)
Openalex Percentile: Top 66%
Advancements in Photolithography Techniques
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