Chemically Recyclable Carbon Fiber Reinforced Polymer Composites with Ultrafast Degradation Rate via an Epoxy Monomer Bearing Four Acetal Groups

Abstract Epoxy resins represent a cornerstone of high‐performance materials due to their outstanding thermal and mechanical properties. However, the irreversible covalently crosslinked architecture of conventional epoxy thermosets poses significant challenges for chemical recycling and circular utilization. Herein, acid‐activatable rigid spiro diacetal and acetal are incorporated into one epoxy monomer by fully exploiting both the hydroxyl and aldehyde functionalities of vanillin. This design combines excellent mechanical performance with controllable depolymerization of the cured epoxy resin network, allowing full recovery of vanillin, pentaerythritol, and defined polyols for direct monomer regeneration and upcycling into high‐resilience polyurethanes. The optimized resins cured with 1,3‐Bis(aminomethyl)benzene (MXDA), affording a tensile strength of 126.4 MPa, a Young's modulus of 2.9 GPa, can be fully degraded in 0.1 M HCl for 69 min at 50 °C or 110 min at room temperature. Furthermore, carbon fiber reinforced polymer (CFRP) composite fabricated from the degradable epoxy monomer is fully recyclable without fiber damaging, enabling sustainable and circular life cycles for advanced composite materials. This work offers a versatile and scalable strategy for designing high‐performance thermosetting systems with integrated degradability and full material circularity.

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Publication Details

Journal
Advanced Functional Materials
Published
2025-11-13
DOI
https://doi.org/10.1002/adfm.202524492
Citations
2
Primary Topic
Polymer composites and self-healing
Type
article
Field-Weighted Citation Impact
1.21
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article

Chemically Recyclable Carbon Fiber Reinforced Polymer Composites with Ultrafast Degradation Rate via an Epoxy Monomer Bearing Four Acetal Groups

Lianbing Zhong, Zhanhua Wang, Baineng Zhou, Hesheng Xia et al.
2 citations
Advanced Functional Materials
Polymer composites and self-healing
1.21
article

Chemically Recyclable Carbon Fiber Reinforced Polymer Composites with Ultrafast Degradation Rate via an Epoxy Monomer Bearing Four Acetal Groups

Lianbing Zhong, Zhanhua Wang, Baineng Zhou, Hesheng Xia, Zhenghuai Feng, Lin Zhang, Shunbing Cai
article en
2 citations

Abstract

Abstract Epoxy resins represent a cornerstone of high‐performance materials due to their outstanding thermal and mechanical properties. However, the irreversible covalently crosslinked architecture of conventional epoxy thermosets poses significant challenges for chemical recycling and circular utilization. Herein, acid‐activatable rigid spiro diacetal and acetal are incorporated into one epoxy monomer by fully exploiting both the hydroxyl and aldehyde functionalities of vanillin. This design combines excellent mechanical performance with controllable depolymerization of the cured epoxy resin network, allowing full recovery of vanillin, pentaerythritol, and defined polyols for direct monomer regeneration and upcycling into high‐resilience polyurethanes. The optimized resins cured with 1,3‐Bis(aminomethyl)benzene (MXDA), affording a tensile strength of 126.4 MPa, a Young's modulus of 2.9 GPa, can be fully degraded in 0.1 M HCl for 69 min at 50 °C or 110 min at room temperature. Furthermore, carbon fiber reinforced polymer (CFRP) composite fabricated from the degradable epoxy monomer is fully recyclable without fiber damaging, enabling sustainable and circular life cycles for advanced composite materials. This work offers a versatile and scalable strategy for designing high‐performance thermosetting systems with integrated degradability and full material circularity.

Advanced Functional MaterialsVol. 36(24)
Ingenierie des Materiaux polymeres (FR), Sichuan Research Center of New Materials (CN)
Openalex Percentile: Top 19%
Polymer composites and self-healing
1.21
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Chemically Recyclable Carbon Fiber Reinforced Polymer Composites with Ultrafast Degradation Rate via an Epoxy Monomer Bearing Four Acetal Groups — Lianbing Zhong, Zhanhua Wang, et al. · Advanced Functional Materials (2025) | TGRS Research Map | TGRS