Intelligent Sensing and Responsive Separators for Lithium Batteries Using Functional Materials and Coatings for Safety Enhancement

With the increasing demand for high-energy-density lithium batteries, the role of separators has expanded significantly beyond conventional ion conduction and physical isolation. By integrating sensors and introducing functional coatings, separators have gained the ability to monitor internal states in real time and achieve adaptive regulation. This paper systematically reviews the latest research progress on separators modified with functional materials and coatings to achieve information sensing, intelligent response, and multifunctional integration. Notably, an electrochemical sensor based on MXene/MWCNTs-COOH/MOF-808 has been developed for rapid chemical detection; a fully printed ultra-thin flexible multifunctional sensor array has enabled multi-parameter synchronous monitoring; an ion-selective MOF-808-EDTA separator has induced uniform lithium-ion flux; and a PVDF-HFP/LLZTO/PVDF-HFP trilayer separator has maintained structural integrity at 300 °C. These innovative achievements fully demonstrate the enormous potential of intelligent separators in monitoring internal battery states, inhibiting dendrite growth, preventing thermal runaway, and significantly enhancing battery safety, cycle life, and energy density. This points to a transformative development path for the next generation of batteries with higher safety and intelligence.