Change in the Morphology of Alloy Corrosion Products Based on the FeAl Intermetallic Phase After Oxidation in Water Vapor at a Temperature of 700 °C for up to 2000 h

The surface of the Fe40Al5Cr0.2TiB alloy, after oxidation in steam at 700 °C, showed a varied morphology dependent on oxidation time. Initially, a fine, acicular oxide layer formed, which over time transformed into a more compact, lumpy structure corresponding to the α-Al<sub>2</sub>O<sub>3</sub> phase. EDS analysis confirmed the dominance of aluminum and oxygen in the oxidation products, and XRD studies revealed the presence of the α-alumina phase. Optical profilometry revealed a significant increase in roughness parameters (R<sub>a</sub> and R<sub>z</sub>) after long-term exposure (2000 h), which correlates with the thickening and sinterization of the oxide layer. The obtained results indicate that in a water vapor environment, a stable α-Al<sub>2</sub>O<sub>3</sub> phase can already be formed at a temperature of 700 °C, and its development leads to increased roughness.

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Publication Details

Journal
Materials
Published
2025-11-12
DOI
https://doi.org/10.3390/ma18225150
Primary Topic
High-Temperature Coating Behaviors
Type
article
Field-Weighted Citation Impact
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article

Change in the Morphology of Alloy Corrosion Products Based on the FeAl Intermetallic Phase After Oxidation in Water Vapor at a Temperature of 700 °C for up to 2000 h

Andrzej Swinarew, Dorota Pasek, M. Sozańska, J. Wieczorek et al.
Materials
High-Temperature Coating Behaviors
article

Change in the Morphology of Alloy Corrosion Products Based on the FeAl Intermetallic Phase After Oxidation in Water Vapor at a Temperature of 700 °C for up to 2000 h

Andrzej Swinarew, Dorota Pasek, M. Sozańska, J. Wieczorek, J. Cebulski, Jadwiga Gabor, Magdalena Popczyk
article en

Abstract

The surface of the Fe40Al5Cr0.2TiB alloy, after oxidation in steam at 700 °C, showed a varied morphology dependent on oxidation time. Initially, a fine, acicular oxide layer formed, which over time transformed into a more compact, lumpy structure corresponding to the α-Al<sub>2</sub>O<sub>3</sub> phase. EDS analysis confirmed the dominance of aluminum and oxygen in the oxidation products, and XRD studies revealed the presence of the α-alumina phase. Optical profilometry revealed a significant increase in roughness parameters (R<sub>a</sub> and R<sub>z</sub>) after long-term exposure (2000 h), which correlates with the thickening and sinterization of the oxide layer. The obtained results indicate that in a water vapor environment, a stable α-Al<sub>2</sub>O<sub>3</sub> phase can already be formed at a temperature of 700 °C, and its development leads to increased roughness.

MaterialsVol. 18(22)
Silesian University of Technology (PL), Akademii Wychowania Fizycznego im. Jerzego Kukuczki w Katowicach (PL), University of Silesia in Katowice (PL)
European Commission
Openalex Percentile: Top 55%
High-Temperature Coating Behaviors
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