Precipitation-driven self-sintering for flexible electronics

Flexible electronics (FE) require conductive materials that can be processed at low-temperature without compromising mechanical compliance. Here, we report a precipitation-driven self-sintering strategy that the highly conductive InGa3 film is formed on the flexible hydrogel under the ambient condition, and the solution-processable system is designed, where the liquid metal (LM) of InGa3 undergoes the controlled <i>in situ</i> precipitation and spontaneous microscale sintering process. The precipitation-driven self-sintering (PDSS) method uniquely enables the spontaneous and additive-free self-sintering of the metal microparticles (MPs) within the hydrogel matrices under the ambient condition, offering a scalable and substrate-friendly route for the FE. The pathway of InGa3 has the high conductivity, mechanical durability and adhesion to the flexible hydrogel without the high-temperature annealing, which is compatible with the scalable manufacturing method. These findings provide a versatile route toward the energy-efficient fabrication of the next-generation FE.

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Publication Details

Journal
iScience
Published
2025-11-14
DOI
https://doi.org/10.1016/j.isci.2025.114009
Primary Topic
Advanced Sensor and Energy Harvesting Materials
Type
article
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article

Precipitation-driven self-sintering for flexible electronics

Tao Sun, Tao Fu, Yanming Liu, Guoqing Wu et al.
iScience
Advanced Sensor and Energy Harvesting Materials
article

Precipitation-driven self-sintering for flexible electronics

Tao Sun, Tao Fu, Yanming Liu, Guoqing Wu, Yinfang Jiang
article en

Abstract

Flexible electronics (FE) require conductive materials that can be processed at low-temperature without compromising mechanical compliance. Here, we report a precipitation-driven self-sintering strategy that the highly conductive InGa3 film is formed on the flexible hydrogel under the ambient condition, and the solution-processable system is designed, where the liquid metal (LM) of InGa3 undergoes the controlled <i>in situ</i> precipitation and spontaneous microscale sintering process. The precipitation-driven self-sintering (PDSS) method uniquely enables the spontaneous and additive-free self-sintering of the metal microparticles (MPs) within the hydrogel matrices under the ambient condition, offering a scalable and substrate-friendly route for the FE. The pathway of InGa3 has the high conductivity, mechanical durability and adhesion to the flexible hydrogel without the high-temperature annealing, which is compatible with the scalable manufacturing method. These findings provide a versatile route toward the energy-efficient fabrication of the next-generation FE.

iScienceVol. 28(12)
Second Affiliated Hospital of Zhejiang University (CN)
Openalex Percentile: Top 67%
Advanced Sensor and Energy Harvesting Materials
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