Digital Twin of the Vulcanization Process Protective Coating Material Made of Rubber Concrete on the Surface of the Pipe Metal

Statement of the problem. To automate and optimize the technological processes of forming a protective coating of pipe metal, it is advisable to develop a digital twin of the heat treatment process of the protective coating material made of rubber mastic (caouton) on the surface of pipe metal using induction heating. Results. The developed mathematical model of the temperature field distribution in a vulcanized caouton-based coating made it possible to establish optimal modes of heat treatment of rubber mastic on the surface of pipe metal during the structuring of the protective coating material, taking into account the influence of existing external influences on the technological process. Conclusions. The use of a digital twin of the vulcanization process of the protective coating of pipe metal made it possible to retrofit the heat generating unit with a programmable thermostatic device that allows generating optimal temperature conditions for vulcanization of caouton, which made it possible to automate and regulate the technological process of introducing thermal energy into rubber mastic for structuring caouton on the surface of pipe metal. As a result, a protective coating with maximum strength and performance characteristics was obtained.

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Publication Details

Journal
Russian Journal of Building Construction and Architecture
Published
2025-11-13
DOI
https://doi.org/10.36622/2542-0526.2025.68.4.008
Primary Topic
Diverse Industrial Engineering Technologies
Type
article
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article

Digital Twin of the Vulcanization Process Protective Coating Material Made of Rubber Concrete on the Surface of the Pipe Metal

Valeriy Mischenko, Sergei Matreninskiy, Р.И. Сапелкин
Russian Journal of Building Construction and Architecture
Diverse Industrial Engineering Technologies
article

Digital Twin of the Vulcanization Process Protective Coating Material Made of Rubber Concrete on the Surface of the Pipe Metal

Valeriy Mischenko, Sergei Matreninskiy, Р.И. Сапелкин
article en

Abstract

Statement of the problem. To automate and optimize the technological processes of forming a protective coating of pipe metal, it is advisable to develop a digital twin of the heat treatment process of the protective coating material made of rubber mastic (caouton) on the surface of pipe metal using induction heating. Results. The developed mathematical model of the temperature field distribution in a vulcanized caouton-based coating made it possible to establish optimal modes of heat treatment of rubber mastic on the surface of pipe metal during the structuring of the protective coating material, taking into account the influence of existing external influences on the technological process. Conclusions. The use of a digital twin of the vulcanization process of the protective coating of pipe metal made it possible to retrofit the heat generating unit with a programmable thermostatic device that allows generating optimal temperature conditions for vulcanization of caouton, which made it possible to automate and regulate the technological process of introducing thermal energy into rubber mastic for structuring caouton on the surface of pipe metal. As a result, a protective coating with maximum strength and performance characteristics was obtained.

Russian Journal of Building Construction and Architecture(4(68))
Gazprom (Russia) (RU), Voronezh State Technical University (RU)
Openalex Percentile: Top 53%
Diverse Industrial Engineering Technologies
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Digital Twin of the Vulcanization Process Protective Coating Material Made of Rubber Concrete on the Surface of the Pipe Metal — Valeriy Mischenko, Sergei Matreninskiy, et al. · Russian Journal of Building Construction and Architecture (2025) | TGRS Research Map | TGRS