AUTOMATED EXECUTION OF ENERGY-AWARE PRODUCTION SCHEDULES BASED ON REAL INDUSTRIAL PROCESS AND ORDER DATA

The rising share of variable renewable electricity in Germany has increased price volatility, emphasizing the need for demand response. This study introduces an execution service within Energy-Aware Production Scheduling (EAPS), using OPC UA for automated schedule implementation. Based on real industrial data, machine states and energy use are modeled, enabling a cyber-physical system to optimize makespan, energy costs, and peak load. Simulations show a 6 % energy cost reduction compared to the Shortest Processing Time dispatching rule. Successful integration with four simulated OPC UA servers confirms system stability, demonstrating the enhanced EAPS architecture's potential for automated, energy-flexible, and sustainable manufacturing.

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Publication Details

Journal
MM Science Journal
Published
2025-11-11
DOI
https://doi.org/10.17973/mmsj.2025_11_2025137
Primary Topic
Flexible and Reconfigurable Manufacturing Systems
Type
article
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article

AUTOMATED EXECUTION OF ENERGY-AWARE PRODUCTION SCHEDULES BASED ON REAL INDUSTRIAL PROCESS AND ORDER DATA

J. D. Stock, Daniel Fuhrländer-Völker, Matthias Weigold, A. Clément
MM Science Journal
Flexible and Reconfigurable Manufacturing Systems
article

AUTOMATED EXECUTION OF ENERGY-AWARE PRODUCTION SCHEDULES BASED ON REAL INDUSTRIAL PROCESS AND ORDER DATA

J. D. Stock, Daniel Fuhrländer-Völker, Matthias Weigold, A. Clément
article en

Abstract

The rising share of variable renewable electricity in Germany has increased price volatility, emphasizing the need for demand response. This study introduces an execution service within Energy-Aware Production Scheduling (EAPS), using OPC UA for automated schedule implementation. Based on real industrial data, machine states and energy use are modeled, enabling a cyber-physical system to optimize makespan, energy costs, and peak load. Simulations show a 6 % energy cost reduction compared to the Shortest Processing Time dispatching rule. Successful integration with four simulated OPC UA servers confirms system stability, demonstrating the enhanced EAPS architecture's potential for automated, energy-flexible, and sustainable manufacturing.

MM Science JournalVol. 2025(5)
Openalex Percentile: Top 53%
Flexible and Reconfigurable Manufacturing Systems
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