Towards Realistic 3D-Printed Phantoms for Aneurysm Clipping: Mechanical Characterisation of Basilar Arteries

Cerebral aneurysm clipping remains a key surgical approach despite advancements in endovascular techniques. However, training for this procedure is complex due to the variable and fragile nature of aneurysmal tissues. This study evaluates the mechanical behaviour of human basilar arteries during clipping and compares them to 3D-printed models used for neurosurgical training. Mechanical tests were performed on ten cadaveric basilar arteries, distinguishing between healthy and plaque-affected segments. Plaque-affected regions required significantly higher clipping force (1.73 ± 0.22 N) compared to healthy segments (0.45 ± 0.19 N), confirming that atherosclerosis markedly increases arterial stiffness. Six 3D-printed phantom materials were evaluated; none accurately replicated the biomechanical response of real arteries. The Flex Anatomical material showed the highest stiffness (44.51 ± 0.98 N), while Silicone 40A was the most compliant (1.05 ± 0.12 N), yet both deviated substantially from biological performance. These findings underscore the current limitations of anatomical models that lack realistic biomechanical properties.