Kinematic Parameter Identification for Space Manipulators Using a Hybrid PSO-LM Optimization Algorithm

Accurate kinematic parameter identification is essential for space manipulators to attain millimeter-level positioning accuracy and robust motion control. This study develops a universal strategy for comprehensive parameter identification by establishing a generalized geometric error model using Denavit–Hartenberg (DH) parameterization. For robotic calibration, the Fibonacci spiral sampling technique optimizes pose selection, ensuring end-effector poses fully cover the manipulator’s workspace to enhance identification convergence. By combining the local convergence capability of the Levenberg–Marquardt (LM) algorithm with the global search characteristics of Particle Swarm Optimization (PSO), we propose a novel hybrid PSO-LM optimization algorithm, achieving synergistic enhancement of global exploration and local refinement. An experimental platform using a laser tracker as the metrology reference was constructed, with a 6-degree-of-freedom (6-DOF) space manipulator selected as a validation case. Experimental results demonstrate that the proposed method significantly reduces the average positioning error from 10.87 mm to 0.47 mm, achieving a 95.7% improvement in relative accuracy. These findings validate that the parameter identification approach can precisely determine the actual geometric parameters of space manipulators, providing critical technical support for high-precision on-orbit operations.