Properties of Eco-Friendly Cement Composites Made with Recycled Cement Mortar-Based Artificial Aggregates

Artificial aggregates (AAs) are man-made construction materials, and their properties greatly depend on their manufacturing process (e.g., granulation and hardening) and the raw materials used. The conducted research aimed to determine the most advantageous composition of artificial aggregates prepared based on three wastes simultaneously: municipal waste incineration ash (MWIA), sediment from the bottom of a water reservoir (SBWR), recycled cement mortar (RCM)- which was the main waste. A production process of such aggregates was also developed, with the setting of the hardening temperature (20 °C, 200 °C, 400 °C). The X-ray diffractometry (XRD), differential thermal analysis (DTA), and thermogravimetry analysis (TGA) were used to characterize the waste. Then, the properties of cementitious composites prepared with artificial aggregate with the best strength parameters of 0-100% of the natural aggregate were determined. Carbon footprint calculations were performed for the production of artificial aggregate, depending on its composition and for cementitious composites.