Numerical Simulation of Flow-Field Characteristics of a Submerged Pre-Mixed Abrasive Water Jet Impinging on a Wall

To investigate the flow-field characteristics of a submerged pre-mixed abrasive water jet impinging on a wall, a physical model of the conical–cylindrical nozzle and computation domain of a submerged pre-mixed abrasive-water-jet flow field were established. Based on the software of FLUENT 2022R2, numerical simulation of the solid–liquid two-phase flow characteristics of the submerged pre-mixed abrasive water jet impinging on a wall was conducted using the DPM particle trajectory model and the realizable k–ε turbulence model. The simulation results indicate that a “water cushion layer” forms when the submerged pre-mixed abrasive water jet impinges on a wall. Tilting the nozzle appropriately facilitates the rapid dispersion of water and abrasive particles, which is beneficial for cutting. The axial-jet velocity increases rapidly in the convergent section of the nozzle, continues to accelerate over a certain distance after entering the cylindrical section, reaches its maximum value inside the nozzle, and then decelerates to a steady value before exiting the nozzle. In addition, the standoff distance has minimal impact on the flow-field characteristic inside the nozzle. When impinging on a wall surface, rapid decay of axial-jet velocity generates significant stagnation pressure. The stagnation pressure decreases with increasing standoff distance for different standoff-distance models. Considering the effects of standoff distance on jet velocity and abrasive particle dynamics, a standoff distance of 5 mm is determined to be optimal for submerged pre-mixed abrasive-water-jet pipe-cutting operations. When the submergence depth is less than 100 m, its effect on the flow-field characteristics of a submerged pre-mixed abrasive water jet impinging on a wall surface remains minimal. For underwater oil pipelines operating at depths not exceeding 100 m, the influence of submergence depth can be disregarded during cutting operations.