Additive Manufacturing of CaO-Pt/Al2O3 Structured Catalysts for Cyclohexane Dehydrogenation

The dehydrogenation of cyclohexane is of vital importance for the production of Nylon-6 and Nylon-66, as it enhances atom utilization efficiency. Ca-doped platinum catalysts have been employed in alkane dehydrogenation due to their ability to selectively activate C–H bonds while minimizing C–C bond cleavage. However, owing to their limited selectivity toward cyclohexene, Pt-Ca/Al2O3 catalysts have not been widely adopted in the field of partial dehydrogenation to alkenes. In this work, Al2O3 supports are fabricated using the direct ink writing (DIW) 3D printing technique, incorporating designed channels. After impregnation and calcination at 550 °C, the distribution of active species, surface acidity, and basicity are optimized, resulting in a cyclohexene yield of 8.9%. The cyclohexene yield and stability of the 3D-printed catalysts are significantly higher than those of the granular catalyst, attributed to enhanced heat and mass transfer performance facilitated by the internal channels.