Hybrid Fiber-Reinforced Concrete with Polypropylene and Steel Fibers in 3D Reinforcement Frameworks

This study investigates an alternative methodology for incorporating polymeric and steel fibers into concrete. Conventional reinforcement approaches often require complex application techniques and face industrial limitations. In contrast, the present work evaluates the use of short, discontinuous fibers—commercial polypropylene fibers (PFRC), polypropylene fiber braid (PFBRC) and steel fibers (SFRC)—which enable improved dispersion, ease of mixing and potential mechanical benefits. The fibers were randomly oriented and evenly distributed within the cementitious matrix. Mechanical performance was assessed through four-point bending tests combined with displacement measurements, acoustic emission analysis and uniaxial compression tests, while scanning electron microscopy (SEM) confirmed fiber–matrix interaction and fragment retention. The results demonstrated significant improvements, with compressive strength exceeding that of unreinforced concrete, while hybrid fiber systems provided enhanced crack resistance and post-cracking stability. Overall, the findings highlight that the integration of discontinuous fibers may provide tangible mechanical advantages, potentially outweighing the structural benefits of continuous reinforcing bars in applications requiring high strength and reliable mechanical performance.