Generation of Computer-Generated Holograms as Anti-Counterfeiting Tags via Hybrid Fabrication Using Additive Manufacturing and Nanoimprint Lithography

This paper presents a hybrid fabrication method for producing anti-counterfeit optical elements on plastic products and surfaces targeting multidiscipline applications such as food, pharmaceuticals, luxury goods, and electronics industry. Our proposition combines the design flexibility and rapid prototyping capabilities of stereolithography three-dimensional (SLA 3D) printing with nanoimprint lithography (NIL) to create unique optical security tags onto plastic surfaces. The proposed approach is cost-effective, scalable, and tailored for mass production, addressing the increasing demand for secure and reliable authentication solutions. NIL is substrate agnostic, offering material selection versatility and realization of security tags onto polymer surfaces, which are widely used across various sectors such as packaging industry, medical devices, and flexible electronics. This enables integration into a wide range of materials, further enhancing applicability on flat and 3D shape surfaces. An evaluation method based on digital reconstruction has been used to ensure robust performance and verification of the produced optical security features. The results demonstrate that this hybrid approach provides a reproducible and technically feasible path for the development of optical anti-counterfeiting tags suitable for large-scale implementation, particularly within fast-moving consumer goods (FMCG).