LaserCAD—A Novel Parametric, Python-Based Optical Design Software

In this article, we present LaserCAD, an open-source, script-based software toolkit for the design and visualization of optical setups based on parametric ray tracing. Unlike conventional commercial tools, which focus on complex lens optimization and offer dense GUIs with extensive parameters, LaserCAD is tailored for fast, intuitive modeling of laser beam paths and opto-mechanical assemblies with minimal setup overhead. Written in Python, it allows users to describe optical systems in a language close to geometrical optics, using simple commands with sensible defaults for most parameters. Optical elements can be automatically positioned including the required mounts. As a graphical backend, FreeCAD renders 3D models of all components for interactive visualization and post-processing. LaserCAD supports integration with other simulation tools and can automate the creation of alignment aids for 3D printing. This makes it especially suitable for rapid prototyping and lab-ready designs.

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Publication Details

Journal
Applied Sciences
Published
2025-11-08
DOI
https://doi.org/10.3390/app152211893
Primary Topic
Advanced optical system design
Type
article
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article

LaserCAD—A Novel Parametric, Python-Based Optical Design Software

Malte C. Kaluza, Joachim Hein, H.L. Zhuang, Clemens Anschütz
Applied Sciences
Advanced optical system design
article

LaserCAD—A Novel Parametric, Python-Based Optical Design Software

Malte C. Kaluza, Joachim Hein, H.L. Zhuang, Clemens Anschütz
article en

Abstract

In this article, we present LaserCAD, an open-source, script-based software toolkit for the design and visualization of optical setups based on parametric ray tracing. Unlike conventional commercial tools, which focus on complex lens optimization and offer dense GUIs with extensive parameters, LaserCAD is tailored for fast, intuitive modeling of laser beam paths and opto-mechanical assemblies with minimal setup overhead. Written in Python, it allows users to describe optical systems in a language close to geometrical optics, using simple commands with sensible defaults for most parameters. Optical elements can be automatically positioned including the required mounts. As a graphical backend, FreeCAD renders 3D models of all components for interactive visualization and post-processing. LaserCAD supports integration with other simulation tools and can automate the creation of alignment aids for 3D printing. This makes it especially suitable for rapid prototyping and lab-ready designs.

Applied SciencesVol. 15(22)
Helmholtz Institute Jena (DE), Friedrich Schiller University Jena (DE)
Openalex Percentile: Top 67%
Advanced optical system design
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LaserCAD—A Novel Parametric, Python-Based Optical Design Software — Malte C. Kaluza, Joachim Hein, et al. · Applied Sciences (2025) | TGRS Research Map | TGRS