Wind Tunnel Tests on Anti-Icing Performance of Wind Turbine Blade with NACA0018 Airfoil with Bio-Wax PCMS-PUR Coating

The increasing prominence of blade icing in wind power generation within cold regions has positioned anti-icing coating technology as a key research focus. This study synthesised phase-change microcapsules using bio-wax as the core material and isophorone diisocyanate as the shell material via interfacial polymerisation. These microcapsules were then compounded with polyurethane to form an anti-icing coating, whose properties and anti-icing performance were systematically investigated. Key findings indicate that a 1% emulsifier concentration yielded microcapsules with a concentrated particle size distribution (≈20 μm). Microcapsules with a core-to-shell ratio of 7:3 exhibited optimal thermal storage performance, characterised by a melting enthalpy of 49.73 J/g and an encapsulation efficiency of 78%, establishing this as the optimal formulation. Icing wind tunnel tests demonstrated enhanced anti-icing efficacy with increasing microcapsule concentration. At 36% concentration, the coating achieved an anti-icing efficiency of 65.80% under conditions of −15 °C and 3 m/s wind speed, and 64.05% at −10 °C and 6 m/s. The coating maintained its effectiveness under high wind speeds, though its performance diminished with increased water spray flux. The coating functioned by delaying ice formation through phase-change heat release. It consistently demonstrated an anti-icing efficiency exceeding 60% across operational conditions −15 °C to −5 °C and wind speeds of 3–9 m/s. This work provides an efficient and environmentally friendly anti-icing solution for wind turbine blades in cold regions.