The Effects of Extraction on Mechanical and Morphological Properties of Sisal Polyester Composite

Natural fibers are replacing synthetic fibers and are used to develop different useful composite products due to their environmental advantages. To fabricate high-performance composites, high-quality natural fibers are essential. Fiber quality largely depends on the extraction method and subsequent treatment. In this study, fibers were extracted using both machine and manual methods, treated with 5% NaOH, and used at a 30:70 fiber-to-matrix volume ratio to fabricate composite laminates. Key properties such as tensile, flexural, and impact strength, water absorption, elemental composition, and morphological structure were analyzed. When comparing the untreated fiber composites, the machine-extracted samples exhibited a 6.7% increase in tensile strength and a 7.06% increase in flexural strength over those extracted manually. For treated fiber composites, the machine-extracted samples showed improvements in tensile, flexural, and impact strengths of 19.82%, 19.38%, and 26.59%, respectively, compared to those extracted manually. These enhancements indicate that machine extraction provides fibers with better structural integrity and consistency, contributing to stronger fiber–matrix bonding. The machine-extracted treated composites showed reduced water absorption and smaller fiber diameters, indicating that machine extraction was more effective in removing impurities from the fibers. Scanning electron microscopy (SEM) confirmed improved fiber–matrix interfacial bonding in the machine-extracted composites, which also exhibited better water resistance. This study highlights that fiber extraction and treatment significantly influence the mechanical, physical, and morphological properties of natural fiber composites, as verified through SEM, EDS, and universal testing machine (UTM) analysis.