Research on the Relationship Between Bolt Bearing Performance and Geometric Parameters Based on ANSYS

To optimize the support performance of rock bolts in high-stress environments, this study employs the ANSYS (Version 2022 R2) finite element numerical simulation method to systematically investigate the influence of bolt geometrical parameters (rib spacing, rib height, and bolt diameter) on the stress state of the anchoring system. A bolt–resin–sleeve model was established to analyze Mises equivalent stress distribution and peaks under a 150 kN pull-out load. The simulation results indicate that a rib spacing of 36 mm effectively promotes the diffusion of pre-stress into deeper regions, with peak stress in the bolt rod and resin ring increasing by 34.42% and 61.64%, respectively, compared to a spacing of 12 mm. Further increase in rib spacing provides limited enhancement in peak stress. A rib height of 1.0 mm achieves optimal system performance without excessively compromising the interfacial stress level. Increasing the diameter to 22 mm raised peak stress in the bolt, sleeve, and resin by 14.19%, 30.48%, and 50.77%, respectively, compared to 18 mm, balancing load capacity and material use efficiently. The optimal parameter set (36 mm spacing, 1.0 mm height, and 22 mm diameter) was validated in a field trial in Zhongmacun Mine’s 3903 East Transportation Bottom Drainage Roadway. Monitoring recorded maximum roof subsidence of 102.9 mm, stabilizing within 25 days (daily deformation < 0.2 mm), confirming the excellent performance of the bolt support system with this parameter combination in high-stress roadways. This study provides a theoretical basis and engineering reference for the optimal design of high-performance rock bolts.