Techno-economic design of a linear Fresnel reflector for industrial process heat

• Techno-economic model of a Linear Fresnel Reflector for heat delivery is developed. • Ray-tracing is used to optimize the secondary reflector shape. • The economic model is based on data provided by an industrial partner. • Optimization of design parameters reduces the LCOH of the nominal design by 9.2% • Economies of scale are necessary to make costs competitive with natural gas boilers. A techno-economic model of a Concentrating Solar Thermal (CST) system using a Linear Fresnel Reflector (LFR) has been developed. LFRs can deliver process heat suitable for a range of industries, including food and beverage production. This model uses an adaptive algorithm to calculate the optimal secondary reflector shape given the geometry and optical properties of the rest of the system. A ray-tracing program is used to calculate optical efficiency over a wide range of longitudinal and transversal incidence angles and subsequently evaluate the annual efficiency at a given geographical location. A specific LFR design developed by Hyperlight Energy was modelled, and this industrial partner provided a detailed cost breakdown which was used as the basis of an economic model. Combining the technical and economic data facilitates the calculation of the Levelized Cost of Heat (LCOH). The influence of a number of parameters on the annual efficiency and LCOH is explored; notable parameters include the absorber height, the number, width, and spacing of the primary mirrors, the aim point, and the secondary reflector shape and width. By identifying an optimal combination of these parameters, we reduce the LCOH of the industry partner’s system design by 9.2%, from 14.4 $/MWh th to 13.0 $/MWh th . In comparison, the LCOH of a natural gas boiler delivering the same annual quantity of heat is 29 $/MWh th , which indicates that LFRs can be a competitive heat source for industrial processes.