A Hybrid Flow Energy Harvester to Power an IoT-Based Wireless Sensor System for the Digitization and Monitoring of Pipeline Networks

This study presents a novel energy harvesting device that combines piezoelectric and electromagnetic transduction to extract energy from fluid flow within pipelines to supply power to wireless sensor nodes for the digital transformation of pipeline networks. The proposed harvester consisted of a permanent magnet, an unimorph circular piezoelectric plate, an adjustable housing, two wound coils, and a coil holder. In laboratory tests, the harvester demonstrated an ability to produce 831.7 µW of AC power and 680 µW of DC power at a flow pressure of 2.90 kPa and a flow rate of 11.083 L/s. The energy harvester charged a power backup from 1.01 V to 4.49 V in a time duration of 120 min. Additionally, a low-power wireless system for monitoring pipeline pressure was developed and integrated with this energy harvesting system. By incorporating this technology into the digitization of pipeline systems, continuous power generation is possible, ensuring the reliable and autonomous operation of sensors for real-time data collection and monitoring of the pipeline network. The hybrid flow energy harvester surpasses both earlier standalone electromagnetic and piezoelectric flow energy harvesters.