Synergistic Infrared Shading Effects Endowing Core–Shell SiC@C Fibrous Aerogel with Ultrahigh Temperature Resistance and Ultralow Thermal Conductivity
Advanced thermal insulation materials that exhibit exceptional high-temperature stability, ultralight characteristics, and recoverable compressibility under extreme conditions are in increasing demand. Emerging ceramic fibrous aerogels are promising next-generation materials. However, traditional ceramic aerogels exhibit high thermal conductivity and inadequate thermal stability, resulting in catastrophic structural failure at temperatures above 1500 °C. Herein, a novel core-shell SiC@C fibrous aerogel with a 3D interlocked lamellar structure is fabricated by optimizing centrifugal spinning parameters, followed by high-temperature sintering. This ultralight aerogel with a density of 20.5 mg cm<sup>-3</sup> exhibits good flexibility and processability. In addition, the aerogel demonstrates remarkable stability after being treated at 2100 °C for 1 h in argon, or at 1600 °C for 1 h in air, showing unchanged 3D architectures and good compression resilience. The synergistic infrared shading effects of the carbon shell and SiC core endowed this aerogel with record-breaking thermal-insulation performance, achieving an ultralow thermal conductivity of 82.3 mW (m K)<sup>-1</sup> at 1000 °C, lower than most ceramic fibrous aerogels reported to date. These exceptional thermomechanical and thermal-insulation properties make fibrous aerogels prime candidates for providing robust thermal protection under extreme conditions.
Authors
- Q. G. Chen (ORCID: https://orcid.org/0009-0002-1294-3316)
- Zhongqian Zhao
- Tianxie Chen
- Yangzhong Zhao
- Shen Yan (ORCID: https://orcid.org/0000-0002-3920-1825)
- Wei‐Ching Liao (ORCID: https://orcid.org/0000-0002-7098-6317)
- Zhenxing Wang (ORCID: https://orcid.org/0000-0002-3062-4522)
- Xue Zhou (ORCID: https://orcid.org/0000-0003-4215-7180)
- Tao Chen (ORCID: https://orcid.org/0000-0003-3550-2310)
- Jincui Gu (ORCID: https://orcid.org/0000-0002-3784-5440)
- Yanzi Gou (ORCID: https://orcid.org/0000-0002-9732-0267)
- Jian Jiao (ORCID: https://orcid.org/0009-0005-5447-6869)
- Tianyue Yang
Institutions
- National University of Defense Technology (CN)
- Chinese Academy of Sciences (CN)
- Beijing Institute of Aeronautical Materials (CN)
- Ningbo Institute of Industrial Technology (CN)
Publication Details
- Journal
- Small
- Published
- 2025-11-06
- DOI
- https://doi.org/10.1002/smll.202509442
- Primary Topic
- Aerogels and thermal insulation
- Type
- article
- Field-Weighted Citation Impact
- 0.00