Valorization of Brewer’s Yeast Waste as a Low-Cost Biofiller for Polylactide: Analysis of Processing, Mechanical, and Thermal Properties

The aim of this study was the valorization of brewer's yeast waste as a low-cost, biodegradable filler for polylactide (PLA) and the evaluation of the effect of yeast biomass on the processing, mechanical, thermal properties, and biodegradation of the resulting composites. The materials were prepared using extrusion and injection molding techniques, with the addition of brewer's yeast (Saccharomyces cerevisiae) in amounts ranging from 5 to 30 wt%. Fourier-transform infrared spectroscopy (FTIR) analysis revealed the absence of strong interfacial chemical interactions, indicating physical dispersion of the filler within the matrix. The addition of biomass significantly modified the properties of PLA. The results demonstrated increased melt flowability (melt flow rate increased from 18.8 to 39.8 g/10 min) and stiffness (a 13% increase in Young's modulus for 20 wt%), accompanied by a considerable reduction in tensile strength (from 63.2 to 20.2 MPa) and impact strength (from 22.8 to 6.2 kJ/m²). Thermal analyses showed a systematic decrease in the glass transition temperature by approximately 5 °C and a dual effect of the filler on crystallization behavior. At low concentrations, the waste acted as a nucleating agent, while at higher loadings it limited crystallinity, leading to an amorphous structure. Thermal stability decreased with increasing biomass content (from 329.3 °C to 266.8 °C). Industrial composting tests indicated that at a 30 wt% yeast content, the mass loss (27.5%) was higher than that of neat PLA (25.5%), suggesting accelerated biodegradation. Despite the deterioration of mechanical performance, the developed biocomposites represent a promising material for single-use applications, combining low cost, easy processability, and an environmentally favorable profile consistent with the principles of the circular economy.