Porous Metal Electrodes in Microbubble Surface Dielectric Barrier Discharge Plasma Reactors for Methylene Blue Removal

The present study evaluates a surface dielectric barrier discharge (SDBD) plasma system utilizing porous metal electrodes to enhance the performance of non-thermal plasma (NTP)-based water treatment. A custom high-voltage, variable-frequency power driver was developed to operate SDBD reactors featuring novel porous electrode configurations aimed at enhancing plasma–liquid interaction. Three types of porous metal electrodes—copper (60 ppi), copper (20 ppi), and nickel (60 ppi)—were investigated as ground electrodes to evaluate their impact on discharge behavior and treatment performance. Electrical characterization via Lissajous plot analysis and optical emission spectroscopy (OES) was used to assess plasma power and reactive species generation. Ozone measurement and hydroxyterephthalic acid (HTA) dosimetry confirmed the formation of O3 and hydroxyl radicals (·OH), while methylene blue (MB) removal experiments quantified pollutant removal percentage and energy yield. Among the tested electrodes, the copper (20 ppi) configuration achieved the highest MB removal percentage of 95.07%, followed by nickel (60 ppi) with 90.53%, and copper (60 ppi) with only 27.55%. Correspondingly, the energy yield (EY) reached 0.349 g/kWh for copper (20 ppi) at 15 min of plasma exposure, 0.19 g/kWh for nickel (60 ppi) at 20 min, and 0.049 g/kWh for copper (60 ppi) at 15 min. These results highlight the potential of porous metal electrodes as effective design choices for optimizing plasma–liquid interaction in SDBD systems. The findings support the development of compact, energy-efficient plasma water purification technologies using air-fed, surface DBD configurations.