Electrodeposited NiFe-succinate for the oxygen evolution reaction in anion exchange membrane water electrolysis

• NiFe organic–inorganic electrode designed for efficient oxygen evolution reaction. • Electrode demonstrates high activity and durability under AEM electrolysis conditions. • Scalable synthesis strategy enables industrial-level implementation. • Validation in a real electrolyzer confirms practical applicability. • DFT simulations reproduce polarization curves in close agreement with experiments. This study proposes Platinum Group Metal-free (PGM-free) electrocatalysts for the Oxygen Evolution Reaction (OER) to be used in Anion Exchange Membrane Water Electrolyzers (AEMWEs). NiFe-based electrodes were synthesized via an optimized electrodeposition process in the presence of succinic acid onto a low-cost 304 stainless steel (SS) mesh, resulting in an active and durable inorganic–organic complex. Morphological characterization confirmed the formation of high-surface-area electrodes, with a catalyst layer composed of Ni and Fe ions coordinated by organic carboxylic groups. X-ray Photoemission Spectroscopy (XPS) proved the formation of NiFe 2 O 4 as the active species for OER, showing improved electrochemical performance compared to Ni-based and Fe-based electrodes. Notably, 240 mV and 306 mV were recorded as onset overpotential and overpotential at 10 mA cm −2 , respectively, with a low Tafel slope of approximately 50 mV dec −1 , using electrodes with total catalyst layer mass loading lower than 1 mg cm −2 . Density Functional Theory (DFT) calculations were performed to gain more insight into the OER mechanism on NiFe 2 O 4 species, obtaining simulated polarization curves in very good agreement with experimental data. Finally, the best-performing electrode was tested in a single-cell AEMWE, achieving a maximum current density of 1.86 A cm −2 at 2.2 V and 60 °C, and demonstrating good stability after a 40-h chronoamperometric test conducted at 2 V.

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Publication Details

Journal
Fuel
Published
2025-11-05
DOI
https://doi.org/10.1016/j.fuel.2025.137329
Primary Topic
Electrocatalysts for Energy Conversion
Type
article
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article

Electrodeposited NiFe-succinate for the oxygen evolution reaction in anion exchange membrane water electrolysis

Ilia Valov, Vincenzo Baglio, Monica Santamaria, Leonardo Iannucci et al.
Fuel
Electrocatalysts for Energy Conversion
article

Electrodeposited NiFe-succinate for the oxygen evolution reaction in anion exchange membrane water electrolysis

Ilia Valov, Vincenzo Baglio, Monica Santamaria, Leonardo Iannucci, Irene Gatto, Clara Saetta, Sabrina Grassini, Andrea Zaffora, Giovanni Di Liberto, Valentina Maria Volanti, Erminia Mosca
article en

Abstract

• NiFe organic–inorganic electrode designed for efficient oxygen evolution reaction. • Electrode demonstrates high activity and durability under AEM electrolysis conditions. • Scalable synthesis strategy enables industrial-level implementation. • Validation in a real electrolyzer confirms practical applicability. • DFT simulations reproduce polarization curves in close agreement with experiments. This study proposes Platinum Group Metal-free (PGM-free) electrocatalysts for the Oxygen Evolution Reaction (OER) to be used in Anion Exchange Membrane Water Electrolyzers (AEMWEs). NiFe-based electrodes were synthesized via an optimized electrodeposition process in the presence of succinic acid onto a low-cost 304 stainless steel (SS) mesh, resulting in an active and durable inorganic–organic complex. Morphological characterization confirmed the formation of high-surface-area electrodes, with a catalyst layer composed of Ni and Fe ions coordinated by organic carboxylic groups. X-ray Photoemission Spectroscopy (XPS) proved the formation of NiFe 2 O 4 as the active species for OER, showing improved electrochemical performance compared to Ni-based and Fe-based electrodes. Notably, 240 mV and 306 mV were recorded as onset overpotential and overpotential at 10 mA cm −2 , respectively, with a low Tafel slope of approximately 50 mV dec −1 , using electrodes with total catalyst layer mass loading lower than 1 mg cm −2 . Density Functional Theory (DFT) calculations were performed to gain more insight into the OER mechanism on NiFe 2 O 4 species, obtaining simulated polarization curves in very good agreement with experimental data. Finally, the best-performing electrode was tested in a single-cell AEMWE, achieving a maximum current density of 1.86 A cm −2 at 2.2 V and 60 °C, and demonstrating good stability after a 40-h chronoamperometric test conducted at 2 V.

FuelVol. 407
Forschungszentrum Jülich (DE), Politecnico di Torino (IT), Ernst Ruska Centre (DE), Institute of Electrochemistry and Energy Systems (BG), Institute for Advanced Energy Technologies (IT), University of Milano-Bicocca (IT), RWTH Aachen University (DE), University of Palermo (IT)
Openalex Percentile: Top 77%
Electrocatalysts for Energy Conversion
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