Reduction Kinetics of Vanadium-Titanium Magnetite Sinter When Shale Gas Is Injected into the Blast Furnace

Although the composition of hearth gas in a blast furnace is still composed of CO, H2, and N2, after injecting shale gas, which replaces some pulverized coal, the proportion of CO, H2, and N2 in the hearth gas will change with the introduction of H2. Further, the reduction process of vanadium-titanium magnetite sinter (VTMS) will be significantly impacted. Hence, the energy–mass balance and replacement ratio model was used to calculate the composition of hearth gas under different injection conditions using production data from a VTM blast furnace in the Panxi area of China. In order to investigate how shale gas injection affects the reduction process, the weight loss rates of VTMS under various reduction atmospheres were obtained through a series of thermogravimetric experiments. Additionally, X-ray diffraction (XRD) analysis was performed on select reduced samples to determine the alterations in sinter phases before and after the reaction. The impact of shale gas injection on the reduction process of VTMS was analyzed by phase transformation and kinetic analysis. The results of the research show that the reduction process of VTMS is improved with the increase in shale gas injection. Using the ln-ln analytical method, the linear relationship between ln(−ln(1 − α)) and lnt under different cases was found. The reaction mechanism of VTMS under shale gas injection circumstances is characterized by random nucleation, which is subsequently followed by growth. The integration formula associated with its dynamic function is G(α) = [−ln(1 − α)]3/4.