Digital Twin Tools for Smart Manufacturing: A Paradigm Shift for Industry 4.0
The convergence of digital twin (DT) technology with IoT-driven smart manufacturing is driving a paradigm shift in Industry 4.0 and beyond. By enabling real-time cyber-physical integration, data-centric decision-making, and closed-loop optimization, digital twins are becoming central to the evolution of manufacturing systems. This perspective paper explores foundational concepts, emerging trends, and the market trajectory of DTs in manufacturing. We provide insights into the landscape of current tools and platforms supporting digital twin development, highlighting their capabilities and limitations. We also discuss the role, practical challenges, and future opportunities of the ISO 23247 standard in supporting interoperable and scalable digital twin frameworks in manufacturing. Finally, we discuss case studies with practical implementations, emphasizing the need for higher autonomy, AI-enabled predictive analytics, robust lifecycle governance, and resilience in next-generation manufacturing ecosystems.
Authors
- Md Rafiul Kabir (ORCID: https://orcid.org/0000-0002-8251-4368)
- Sandip Ray (ORCID: https://orcid.org/0000-0002-8671-5052)
Institutions
- Central Michigan University (US)
- University of Florida (US)
Publication Details
- Journal
- IEEE Open Journal of the Industrial Electronics Society
- Published
- 2025-01-01
- DOI
- https://doi.org/10.1109/ojies.2025.3628531
- Primary Topic
- Digital Transformation in Industry
- Type
- article
- Field-Weighted Citation Impact
- 0.00