Inverter-Driven and Stator Winding Fault Detection in Permanent Magnet Synchronous Motors with Hybrid Deep Model

Accurate fault detection for Permanent Magnet Synchronous Motors (PMSMs) prevents costly failures and improves overall reliability. This paper presents a hybrid one-dimensional convolutional neural network (1DCNN)–bidirectional gated recurrent unit (BiGRU) deep learning model for PMSM fault detection. Inverter-driven short-circuit, open-circuit, and thermal faults, as well as stator faults, can cause electrical and thermal disturbances that affect PMSMs. Significant harmonic distortions, current and voltage peaks, and transient fluctuations are introduced by these faults. The proposed architecture utilizes handcrafted features, including statistical analysis, fast Fourier transform (FFT), and Discrete Wavelet Transform (DWT), extracted from the raw PMSM signals to efficiently capture these faults. 1DCNN effectively extracts local and high-frequency fault-related patterns that encode the effects of peaks and harmonic distortions, while the BiGRU of this enriched representation models complex temporal dependencies, including global asymmetries across phase currents and long-term fault evolution trends seen in stator faults and thermal faults. The proposed model reveals the highest metrics for inverter-driven and stator winding fault datasets compared to the other approaches, achieving an accuracy of 99.44% and 99.98%, respectively. As a result, the study with realistic and comprehensive datasets guarantees high accuracy and generalizability not only in the laboratory but also in industry.