Evaluation of the Fire Safety Performance of Fire-Resistant Coatings in BIPV Modules

Building-Integrated Photovoltaics (BIPV), which are used for building exteriors such as walls, roofs, balconies, and awnings, play a significant role in reducing greenhouse gas emissions. However, since the back sheet, sealant, junction box, and cable of BIPV modules are made of flammable plastic materials, fire protection technologies are needed to ensure fire safety. The aim of this work is to evaluate the fire safety performance of BIPV modules coated with fire-resistant (FRs) and flame-retardant (FRt) materials. The test results show that the performance of the FRs coating was excellent in terms of fire blocking, physical properties, and durability, compared to the FRt coating. Surface damage, such as cracks and blisters, was observed on the FRt coating during the impact and acid resistance tests, whereas the FRs coating demonstrated superior durability without any defects. Specifically, aluminum hydroxide (ATH, 5–10 wt%) added to the FRs coating promoted an endothermic reaction that lowered the flame temperature, released H2O, and stably formed an Al2O3 heat-shielding layer. Due to this reaction, the suppression of the fire spread by the BIPV modules was the best compared to that of Mg, Ti, and Si-based additives.