Supercritical CO2 Extraction of Phoenix Dancong Tea Oil: Process Optimization and Fragrance Retention on Textiles

Phoenix Dancong tea essential oil possesses unique aroma characteristics and bioactivities, offering broad application potential in the food, pharmaceutical, and daily chemical fields. To achieve efficient extraction and expand its use in functional textiles, supercritical CO2 (SC-CO2) extraction was employed to optimize the extraction process of Phoenix Dancong tea essential oil. Based on single-factor experiments, the optimal extraction conditions were determined as follows: pressure of 25 MPa, temperature of 50 °C, CO2 flow rate of 8 L/h, and extraction time of 3 h, resulting in an essential oil yield of 1.12%. Response surface methodology (RSM) revealed that the experimental data fit the regression model well (R2 = 95.49%, R2Adj = 89.69%). Furthermore, the extracted essential oil was blade-coating to cotton, nylon, polyester, and wool fabrics to evaluate its aroma retention performance. Results indicated that cotton fibers exhibited the best absorption and sustained fragrance retention, maintaining a high odor grade even after 8 weeks. This study provides a theoretical basis and practical reference for the green extraction of Phoenix Dancong tea essential oil and its application in smart aromatic textiles.