Implementation of a Cloud-Based AI-Enabled Monitoring System in Machining, Utilizing Public 5G Infrastructure

Cloud monitoring systems combine physical sensors with cloud computing capabilities. Modern manufacturing techniques and smart factories under Industry 4.0 and Industry 5.0 call for the integration of monitoring systems as part of the broader digitization process. Digitization typically occurs by integrating external sensors onto existing legacy machines. Data obtained can be utilized in digital twins, simulations, machine learning models, and Industrial Internet Of Things (IIoT) applications. The adaptation of these new technologies usually stalls due to the reluctance of end users to make modifications to already existing equipment, the legacy equipment that is in use and does not provide the information needed, and the substantial costs of integrating new measuring systems that typically require additional IT infrastructure. Having identified the need for easily scalable affordable measurement systems, new disseminated systems that utilize cloud solutions and use 5G as an enabler for real-time communication are on the rise. This publication proposes a methodology, and tests and demonstrates a relevant manufacturing use case for integrating a non-invasive-to-IT-infrastructure, cloud-based and artificial intelligence-powered monitoring system focused on high performance applications. The proposed methodology has been evaluated in a real industrial environment.

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Publication Details

Journal
Journal of Sensor and Actuator Networks
Published
2025-10-31
DOI
https://doi.org/10.3390/jsan14060108
Primary Topic
Digital Transformation in Industry
Type
article
Field-Weighted Citation Impact
0.00

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article

Implementation of a Cloud-Based AI-Enabled Monitoring System in Machining, Utilizing Public 5G Infrastructure

Thanassis Souflas, Panagiotis G. Stavropoulos, Dimitris Tsolkas, Christos Papaioannou et al.
Journal of Sensor and Actuator Networks
Digital Transformation in Industry
article

Implementation of a Cloud-Based AI-Enabled Monitoring System in Machining, Utilizing Public 5G Infrastructure

Thanassis Souflas, Panagiotis G. Stavropoulos, Dimitris Tsolkas, Christos Papaioannou, Grigorios Kotsakis, Alex Kakyris, Panagiotis Gounas
article en

Abstract

Cloud monitoring systems combine physical sensors with cloud computing capabilities. Modern manufacturing techniques and smart factories under Industry 4.0 and Industry 5.0 call for the integration of monitoring systems as part of the broader digitization process. Digitization typically occurs by integrating external sensors onto existing legacy machines. Data obtained can be utilized in digital twins, simulations, machine learning models, and Industrial Internet Of Things (IIoT) applications. The adaptation of these new technologies usually stalls due to the reluctance of end users to make modifications to already existing equipment, the legacy equipment that is in use and does not provide the information needed, and the substantial costs of integrating new measuring systems that typically require additional IT infrastructure. Having identified the need for easily scalable affordable measurement systems, new disseminated systems that utilize cloud solutions and use 5G as an enabler for real-time communication are on the rise. This publication proposes a methodology, and tests and demonstrates a relevant manufacturing use case for integrating a non-invasive-to-IT-infrastructure, cloud-based and artificial intelligence-powered monitoring system focused on high performance applications. The proposed methodology has been evaluated in a real industrial environment.

Journal of Sensor and Actuator NetworksVol. 14(6)
Hellenic Aerospace Industry (Greece) (GR), University of Patras (GR), University of Kara (TG)
European Commission, HORIZON EUROPE Framework Programme
Openalex Percentile: Top 55%
Digital Transformation in Industry
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Implementation of a Cloud-Based AI-Enabled Monitoring System in Machining, Utilizing Public 5G Infrastructure — Thanassis Souflas, Panagiotis G. Stavropoulos, et al. · Journal of Sensor and Actuator Networks (2025) | TGRS Research Map | TGRS