Balancing Efficiency and Cost: A Technical and Economic Analysis of Condensed Maintenance

In Europe’s changing transport landscape, railways are experiencing a renaissance, driven by environmental advantages, cost efficiency, growing demand, and political support. Yet this growth also exposes major challenges, especially regarding network capacity, infrastructure availability, maintainability, and the cost-effectiveness of maintenance. This study focuses on these aspects, analyzing their interdependence and their impact on building a more resilient and efficient rail system. A prediction model, based on historical measurement data, is developed to forecast track behavior and assess an alternative maintenance strategy. This maintenance strategy uses novel approaches to define maintenance-triggering intervention values. The overarching goal of this work is to contribute to the improvement of predictive maintenance approaches. Findings show no technical or economic justification for the continual reduction of section lengths, a practice common in heavily used networks. Instead, results demonstrate that with improved planning and long-section tamping, both track quality and service life can at least be kept at the same level or even be enhanced. Longer section lengths positively influence performance by lowering running meter costs and potentially reducing operational downtime in the long run. To validate these interrelationship, future research will integrate a model that explicitly considers the costs of operational hindrances.