Machining performance of composite textured tools in turning GCr15 bearing steel

In order to study the effects of solid lubricants and texture synergy on the machining performance of GGr15 bearing steel. Using the non-smooth, wear-resistant groove patterns on the surfaces of shellfish and sharks as bionic models, a combined groove-type micro-texture is prepared on the front surface of the lathe tool. The changes in cutting force and equivalent stress of the tool under different working conditions are simulated and predicted using the finite element numerical simulation software AdvantEdge. Verification is conducted through cutting experiments, and a comprehensive evaluation is performed by combining tool wear and surface quality.The optimal texture parameters obtained through orthogonal experiments are a spacing of 250 µm, a width of 60 µm, and a depth of 44 µm. The results show that under the synergistic effect of solid lubricants and textures, the surface roughness of the workpiece is reduced by 1.06% to 14.08%, and the cutting force is reduced by 0.6% to 19.7%. The research results of this paper have important reference significance for realizing the efficient processing and high quality manufacturing of GCr 15 bearing steel.

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Publication Details

Journal
Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture
Published
2025-11-03
DOI
https://doi.org/10.1177/09544054251379208
Primary Topic
Advanced machining processes and optimization
Type
article
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article

Machining performance of composite textured tools in turning GCr15 bearing steel

Kaiming Sun, Yan Zhang, Haodong Sun, Lintao Xie et al.
Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture
Advanced machining processes and optimization
article

Machining performance of composite textured tools in turning GCr15 bearing steel

Kaiming Sun, Yan Zhang, Haodong Sun, Lintao Xie, Yuanjing Mou, Qi Li, Jie Wan
article en

Abstract

In order to study the effects of solid lubricants and texture synergy on the machining performance of GGr15 bearing steel. Using the non-smooth, wear-resistant groove patterns on the surfaces of shellfish and sharks as bionic models, a combined groove-type micro-texture is prepared on the front surface of the lathe tool. The changes in cutting force and equivalent stress of the tool under different working conditions are simulated and predicted using the finite element numerical simulation software AdvantEdge. Verification is conducted through cutting experiments, and a comprehensive evaluation is performed by combining tool wear and surface quality.The optimal texture parameters obtained through orthogonal experiments are a spacing of 250 µm, a width of 60 µm, and a depth of 44 µm. The results show that under the synergistic effect of solid lubricants and textures, the surface roughness of the workpiece is reduced by 1.06% to 14.08%, and the cutting force is reduced by 0.6% to 19.7%. The research results of this paper have important reference significance for realizing the efficient processing and high quality manufacturing of GCr 15 bearing steel.

Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture
Changchun University (CN)
Openalex Percentile: Top 66%
Advanced machining processes and optimization
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Machining performance of composite textured tools in turning GCr15 bearing steel — Kaiming Sun, Yan Zhang, et al. · Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture (2025) | TGRS Research Map | TGRS