Influence of Carbon Fiber Reinforcement on Mechanical and Thermal Behavior of PLA and PAHT in Additive Manufacturing

This study explores the comparative evaluation of PLA, carbon fiber-reinforced PLA (PLA-CF), and carbon fiber-reinforced high-temperature polyamide (PAHT-CF) for use in Fused Deposition Modeling (FDM) additive manufacturing. These materials were selected to examine how carbon fiber (CF) reinforcement affects PLA and PAHT, using virgin PLA as the baseline. Mechanical and thermal properties were tested to assess the influence of reinforcement on strength, toughness, and heat transfer. Tensile, impact, and thermal conductivity tests were conducted on all three materials. The results showed that PAHT-CF outperformed both PLA and PLA-CF in all categories, achieving an ultimate tensile strength of 57.5 MPa, an impact strength of 14.30 kJ/m2, and thermal conductivity of 0.182 W/m·K. PLA-CF showed moderate improvements in strength over neat PLA but with increased brittleness and slight improvement in thermal conductivity. Notably, this is the first study to investigate the thermal conductivity and resistivity of PAHT-CF in the literature, offering new insights into its heat dissipation capabilities and suitability for high-temperature applications. These findings highlight the critical role of polymer selection and fiber reinforcement in optimizing material performance. The results offer guidance for material selection in additive manufacturing, especially for lightweight, strong, and thermally efficient parts in various industries.