The Effect of Organic Compounds on Iron Concentration in the Process of Removing Iron from Sulfur-Containing Sodium Aluminate Solution via Oxidation

In this study, we investigate the effects of adding varying proportions of fulvic acid during the digestion of pyrite on the iron concentration in both dissolved and diluted sodium aluminate solutions. Based on the occurrence characteristics of iron in the solutions, oxygen was introduced into the diluted solution to examine its iron removal efficiency, and the influence of organic compounds in the solution on iron removal through oxidation was investigated. The results indicate that, during high-pressure digestion, organic compounds forms complexes with iron, disrupting the hydrophilic iron (or ferrous) hydroxide film formed on the pyrite surface, thereby accelerating its dissolution and leading to a sharp increase in sulfur and iron content in the leachate. After cooling and dilution (100 °C, Na2Ok 170 g/L), the iron content in the sodium aluminate solution continued to be influenced by organic compounds, showing a significant positive correlation. Oxygenation experiments for iron removal were performed using the diluted solution. Under conditions of an oxygen flow rate of 60 mL/min and an oxidation duration of 2 h (95 °C, oxygen partial pressure was 0.05 Mpa), the iron content (calculated as Fe2O3) decreased from 0.078 g/L to 0.021 g/L. Characterization and analysis of the iron removal precipitates revealed that the iron-containing minerals were primarily trivalent iron phases, such as goethite and hematite, with minimal ferrous iron content. Additionally, organic carbon also precipitated together with iron, which confirms the synergistic removal of iron and organic compounds. These findings demonstrate that the oxidation of reducing sodium aluminate solutions containing organic compounds, sulfur, and iron with atmospheric oxygen during the Bayer process sedimentation stage can effectively oxidize predominantly ferrous iron into less soluble ferric iron, thereby achieving iron removal.