Optimization of 3D Printing Parameters for Enhanced Mechanical Strength Using Taguchi Method

Stereolithography (SLA) is a 3D printing process in which liquid resin is cured selectively using ultraviolet light; it is dominantly used for rapid tooling and prototyping. This work aims to identify, investigate, and maximize the influence of process parameters such as layer thickness, build orientation, and exposure time on the mechanical performance of biomedical materials through the Taguchi method using masked stereolithography (MSLA). It was found that layer thickness has an inverse relationship with component strength, and the mechanical characteristics are most affected by the vertical build orientation. The improved parameter resulted in an increase of 9.26 percent in tensile, 5.93 percent in flexural, and 17.89 percent in impact strength compared to the average experimental strength. Additionally, an empirical regression model linking strength and process variables was developed.