Spin-Coating of Sizing on Glass Fibres

Size is a surface coating applied to glass fibres during manufacture, and it is arguably the most important component in a glass-reinforced composite. Research and development on sizings and composite interfaces are severely limited, because conventional laboratory- scale glass fibre sizing analysis commonly involves sample preparation by dip coating, resulting in a size layer up to two orders of magnitude thicker than industrially produced glass fibre products. This makes it difficult to make useful comparisons between industrial and lab-scale-prepared samples when investigating size performance. This paper presents a novel, but simple, use of laboratory spin coating to apply a size layer to glass fibres that are similar to industrial-sized fibres. Thermogravimetric analysis and electron microscopy were used to investigate the size layers of glass fibres spin-coated with two chemically different sizing formulations, under a range of conditions. The average size layer thickness on spin-coated glass fibres could be easily and simply controlled in a range from 0.05 to 0.6 µm, compared to 0.4–1.3 µm on samples dip coated with the same size formulation and 0.06–0.10 µm on industrial reference samples. This novel application of the spin coating method offers the potential of improved research sample preparation, as it eliminates the need to alter the concentration of the sizing formulations to unacceptably low levels to obtain normal size layer thicknesses.