Effect of Lubricant Aging and Flow Rate on Bifurcation Speed and Vibration in Automotive Turbochargers

Lubricants significantly influence the performance and durability of internal combustion engines (ICEs), yet fresh oils seldom represent in-service conditions. To replicate realistic end-of-life scenarios, lubricants were artificially degraded in sufficient quantities for experimental investigation. This study introduces a methodology to evaluate the impact of altered lubricants on turbocharger dynamics under controlled laboratory conditions. A comparative analysis was performed on turbochargers operating with fresh and aged oils of varying compositions to establish correlations between lubricant properties and vibrational response. Particular attention was given to sub-synchronous phenomena and their implications for rotordynamic stability. Variations in damping and stiffness were assessed under constant pressure and temperature to support mathematical modeling of lubricant degradation and viscosity evolution. Experiments were conducted on a cold turbocharger test bench equipped with acceleration, speed, and displacement sensors, while a mobile oil control unit ensured precise regulation of inlet oil pressure and temperature.