Water Management Strategies for Proton Exchange Membrane Fuel Cells: A Comprehensive Review

Proton exchange membrane fuel cells (PEMFCs) are a promising clean energy technology due to their zero gas emissions, low operating temperature, and high efficiency. This review synthesizes research from 2015–2025 on (i) materials-level approaches (advanced/modified PFSA membranes and composite membranes) that improve water retention and ionic conduction, (ii) engineered gas diffusion layers and hydrophobic/hydrophilic gradients (including Janus and asymmetric GDL architectures) that facilitate directional water transport and have been shown to increase peak power density in some reports (e.g., from ≈1.17 to ≈1.89 W·cm−2 with Janus GDL designs), (iii) flow-field design strategies. This review examines the key aspects of water management in PEMFCs, including their impact on cell performance, the underlying causes of related issues, and the mechanisms of water transport within these cells. Additionally, it discusses the methods and materials used to enhance water management, highlighting recent advancements and potential directions for future research. Topics such as water transport, water flooding, and water control strategies in PEMFCs are also addressed. Both excess water (flooding) and water depletion (dehydration) can negatively influence fuel cell performance and lifespan. Particular attention is given to water dehydration, with a detailed discussion of its effects on the cathode, Anode, gas diffusion layer, catalyst layer, and flow channels.