Synergistic substrate design for enhanced mechanical and optical stability in island-bridge stretchable displays

Island-bridge designs are regarded as promising platforms for stretchable displays, but their mechanical and optical reliability is limited by two distinct failure modes: interfacial delamination, driven by localized strain concentration due to mechanical mismatch, and the substrate sagging, resulting from insufficient elastic recovery after repeated stretching. In this study, an island-bridge stretchable display that incorporates a multi-covalently crosslinked polyurethane is presented, which addresses these challenges by combining reversible hydrogen bonding for energy dissipation and multi-covalent crosslinking for elastic recovery. Structural and mechanical analyses confirm enhanced hydrogen bonding density and reduced microstructural heterogeneity. Cyclic stretching, fracture, and delamination tests collectively demonstrate nearly complete elastic recovery, as well as enhanced energy dissipation and interfacial stability. Optical measurements demonstrate that the proposed substrates preserve pixel alignment and effectively suppress resolution distortion after cyclic stretching. These results highlight a robust materials strategy for enhancing both mechanical and optical reliability in next-generation stretchable displays.

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Publication Details

Journal
Materials Horizons
Published
2025-10-29
DOI
https://doi.org/10.1039/d5mh01401h
Primary Topic
Advanced Sensor and Energy Harvesting Materials
Type
article
Field-Weighted Citation Impact
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article

Synergistic substrate design for enhanced mechanical and optical stability in island-bridge stretchable displays

Hagseon Kim, Jaehyeock Chang
Materials Horizons
Advanced Sensor and Energy Harvesting Materials
article

Synergistic substrate design for enhanced mechanical and optical stability in island-bridge stretchable displays

Hagseon Kim, Jaehyeock Chang
article en

Abstract

Island-bridge designs are regarded as promising platforms for stretchable displays, but their mechanical and optical reliability is limited by two distinct failure modes: interfacial delamination, driven by localized strain concentration due to mechanical mismatch, and the substrate sagging, resulting from insufficient elastic recovery after repeated stretching. In this study, an island-bridge stretchable display that incorporates a multi-covalently crosslinked polyurethane is presented, which addresses these challenges by combining reversible hydrogen bonding for energy dissipation and multi-covalent crosslinking for elastic recovery. Structural and mechanical analyses confirm enhanced hydrogen bonding density and reduced microstructural heterogeneity. Cyclic stretching, fracture, and delamination tests collectively demonstrate nearly complete elastic recovery, as well as enhanced energy dissipation and interfacial stability. Optical measurements demonstrate that the proposed substrates preserve pixel alignment and effectively suppress resolution distortion after cyclic stretching. These results highlight a robust materials strategy for enhancing both mechanical and optical reliability in next-generation stretchable displays.

Materials HorizonsVol. 13(4)
Korea Advanced Institute of Science and Technology (KR)
Openalex Percentile: Top 69%
Advanced Sensor and Energy Harvesting Materials
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