Particle Swarm Optimization–Model Predictive Control-Based Looper Angle Control in Hot Strip Rolling: A Speed Compensation Strategy

In the hot strip rolling process, inter-stand speed coordination directly affects product quality and production stability. Traditional linear speed compensation strategies perform poorly under extreme conditions such as strip tension and strip piling, making it difficult to maintain stable loop control. This study proposes a speed compensation strategy that integrates Particle Swarm Optimization (PSO) with Model Predictive Control (MPC). Based on the mechanism of hot rolling, a nonlinear state-space model is constructed, in which the compensation parameter is treated as an optimization variable to formulate a rolling optimization problem. PSO is employed to globally solve the nonlinear MPC problem, yielding an optimal compensation sequence that adapts to disturbance variations. The proposed algorithm can adaptively adjust the speed compensation parameter under typical strip piling and strip tension conditions, thereby achieving stable loop regulation and maintaining the looper angle within the desired range. This effectively addresses the speed coordination problem under abnormal conditions in hot strip rolling, improving the control performance. The experimental results verify the effectiveness of the proposed method.

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Publication Details

Journal
Metals
Published
2025-10-28
DOI
https://doi.org/10.3390/met15111202
Primary Topic
Metallurgy and Material Forming
Type
article
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article

Particle Swarm Optimization–Model Predictive Control-Based Looper Angle Control in Hot Strip Rolling: A Speed Compensation Strategy

Shengyue Zong, Jingjie Gao
Metals
Metallurgy and Material Forming
article

Particle Swarm Optimization–Model Predictive Control-Based Looper Angle Control in Hot Strip Rolling: A Speed Compensation Strategy

Shengyue Zong, Jingjie Gao
article en

Abstract

In the hot strip rolling process, inter-stand speed coordination directly affects product quality and production stability. Traditional linear speed compensation strategies perform poorly under extreme conditions such as strip tension and strip piling, making it difficult to maintain stable loop control. This study proposes a speed compensation strategy that integrates Particle Swarm Optimization (PSO) with Model Predictive Control (MPC). Based on the mechanism of hot rolling, a nonlinear state-space model is constructed, in which the compensation parameter is treated as an optimization variable to formulate a rolling optimization problem. PSO is employed to globally solve the nonlinear MPC problem, yielding an optimal compensation sequence that adapts to disturbance variations. The proposed algorithm can adaptively adjust the speed compensation parameter under typical strip piling and strip tension conditions, thereby achieving stable loop regulation and maintaining the looper angle within the desired range. This effectively addresses the speed coordination problem under abnormal conditions in hot strip rolling, improving the control performance. The experimental results verify the effectiveness of the proposed method.

MetalsVol. 15(11)
University of Science and Technology Beijing (CN)
Openalex Percentile: Top 64%
Metallurgy and Material Forming
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Particle Swarm Optimization–Model Predictive Control-Based Looper Angle Control in Hot Strip Rolling: A Speed Compensation Strategy — Shengyue Zong, Jingjie Gao · Metals (2025) | TGRS Research Map | TGRS