Genesis of Meniscus Dynamic Distortions (MDDs) in a Medium Slab Mold Driven by Unstable Upward Flows

To better understand the relationship between meniscus instabilities and the high levels of turbulence in the fluid dynamics of a continuous medium slab mold, this study investigates the magnitudes of meniscus dynamics distortions and their fluid dynamic origin using a full-scale water modeling experiment and mathematical simulations. The three-dimensional mathematical model is composed of the continuity and momentum equations, together with the standard k-ε turbulence model and the volume of fluid model, to track the dynamics of the steel interface. The results show that the medium slab mold shares flow patterns common to both conventional slab molds and funnel thin slab molds, making its fluid dynamics more complex. Despite this, the fluid dynamics within the mold do not develop a dynamic distortion phenomenon but induce upward stream flows with instability and high velocities, which generate an unstable meniscus behavior characterized by significant surface oscillations, variations in velocity, and high deformations. These latter flow characteristics are the origin of meniscus dynamic distortion (MDD), which shows a constant frequency with non-constant periodicity and different median lifecycle ranges.